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Design for Additive

Find practical design guidelines for additive manufacturing, including geometry, tolerances, supports, and printability.

  1. Explainer: Tolerances in Resin vs Metal AM

    Resin and metal 3D printing offer different tolerance windows. Resin generally supports tighter dimensional control for small features. Metal processes typically require

    Oct 5, 2026 · 7 min read
  2. Outlook: Additive Design and Supply Chain Resilience

    Additive design changes how buyers manage parts. By integrating design and manufacturing early, teams reduce dependency on single sourcing. This guide outlines five

    Oct 5, 2026 · 8 min read
  3. Checklist: Resin DfAM Review for Service Bureaus

    Use this design for additive checklist to verify resin part geometry, wall thickness, and support requirements. It helps procurement teams flag defects and reduce

    Oct 5, 2026 · 10 min read
  4. Checklist: Inspecting Resin Parts for Cracks

    A structured resin defect check ensures part integrity. This checklist guides inspectors to identify cracks, delamination, and surface anomalies. It provides clear red

    Oct 5, 2026 · 6 min read
  5. Troubleshooting: Resin Parts Not Detaching from Build Plate

    Resin parts stick to the build plate when cure time is too short, the surface is dirty, or the part design traps resin. Check machine logs, clean the plate, and adjust

    Oct 5, 2026 · 5 min read
  6. Outlook: Additive Design Software in 2026

    Additive design software in 2026 is shifting toward integrated AI and automated DfAM checks. Buyers should plan for tools that handle topology optimization, build

    Oct 5, 2026 · 9 min read
  7. Cost of Metal AM Supports and Removal

    Metal AM support cost depends on geometry, material, and removal labor. Support structures add material and machine time. Effective design and clear RFQs reduce these

    Oct 4, 2026 · 10 min read
  8. How to Optimize Build Orientation for SLS Parts

    Selecting the correct build orientation SLS settings aligns part geometry with machine constraints. This approach minimizes support material, stabilizes flat surfaces

    Oct 4, 2026 · 11 min read
  9. Cost Impact of Complex Geometry in AM

    AM geometry cost rises when geometry demands more material, longer build times, or extra post-processing. Simplifying features, reducing overhangs, and aligning design

    Oct 4, 2026 · 7 min read
  10. SLS vs FDM: Tolerance and Finish Comparison

    SLS typically offers tighter dimensional accuracy and a uniform matte finish, while FDM is better for larger parts and specific surface textures. The choice depends on

    Oct 4, 2026 · 6 min read
  11. How to Design for Resin Overhangs

    Reduce resin overhangs by controlling geometry, adjusting angles, and using draft tapers. Proper SLA geometry design lowers support requirements and improves part

    Oct 4, 2026 · 6 min read
  12. Troubleshooting: Delamination in SLS Nylon Prints

    SLS delamination in nylon parts usually stems from poor powder flow, insufficient energy, or weak layer interfaces. This guide identifies the visible symptoms, explains

    Oct 4, 2026 · 7 min read